Icebear Motorsports. Quality & Affordability & Reliability.

SERVICE MANUAL

Foreword

After vehicle assembly, we recommend that you do the following:
a. Ensure all nuts/bolts are securely fastened.
b. Replace engine oil with a high grade blend (eg. 15w-40).
25 point ATV/Dirt Bike system check:

Fuel System
1) Check carburetor for proper operation
2) Check for proper operation of choke
3) Check for proper operation of fuel pet-cock (some model may not have this)
4) Check for proper operation of fuel drain line
5) Check for proper operation of fuel tank vent
6) Check and adjust idle set screw
7) Adjust needle if necessary (high altitude)


Electrical
8) Install and check battery - fill with electrolyte if battery is not a sealed unit
9) Check fuses
10) Check all lights
11) Check ignition
12) Ensure proper operation of starter motor
13) Check that spark plug wire is properly installed


Engine
14) Check oil for proper level and quality
15) Check cooling system for anti-freeze (only on water cooled units)


Suspension
16) Check wheel bearings
17) Check and adjust suspension components
18) Check and adjust tire pressure
19) Check and adjust brakes


Other
20) Check all plastic for damage
21) Check and adjust throttle cable
22) Check foot-rests
23) Test all hand and foot controls for proper operation
24) Check and adjust (and lubricate) chain if necessary
25) Check transaxle fluid level (if necessary)


First Service Interval – 10-15 Hours Use
a. Check all nuts/bolts for tightness and security.
b. Check all Engine/Vehicle fluid levels and ensure there are no leaks.
c. Check and adjust chain tension if necessary (due to “chain stretch”).
d. Check tire pressure.
e. Check all cables/controls for proper operation.


3 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil.
c. Check and replace spark plug if necessary.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check all cables/controls for proper operation.
g. Lube all fittings/chain as necessary.


6 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil and Filter.
c. Replace Spark Plug.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check and adjust Valve Clearances if necessary.
g. Check all cables/controls for proper operation.
h. Lube all fittings/chain as necessary.
i. Check all Vehicle fluid levels (coolant, brake fluid, etc.)


12 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil and Filter.
c. Check and replace Spark Plug if necessary.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check all cables/controls for proper operation.
g. Lube all fittings/chain as necessary.
h. Flush and replace brake fluid.
I. On water-cooled vehicles – Flush and replace coolant.


Dealers/Retail End Users: Following these Manufacturer’s warranty Service Items/Intervals will help to ensure smooth, efficient and fun operation of your vehicles.
All service must be documented by an authorized Dealer/Service Provider in order to maintain the original factory warranty.


NOTE: This warranty does not cover neglect, abuse, misuse or negligence or damaged parts from accidents or shipping. All warranted items are covered in the warranty, and does not include all wearable parts including, but not limited to: brakes, tires, batteries and body parts.